The embossed Galvanized steel phenolic air duct sheet is a new generation evolution product of traditional iron sheet air duct. Phenolic Duct. 853(b). Default sorting. The Kingspan Koolduct phenolic duct system provides owners with many benefits, some of which include: Low Air Leakage. These SMACNA compliant systems are able to provide a minimum R-6 installed value free of loose interior fibers, reduced air leakage, substantially reduced weight and a clean, smooth surface that can be painted in a variety of color options. Traditionally, PI Phenolic Pre Insulated Duct Panel is a panel of high strength, taking the Phenolic foam as the core material and with Aluminum on both the sides. What do you want to do is no easy task. Phenolic Panels have a fibre-free and closed cell insulation core, which has been manufactured with a blowing agent that has zero Ozone Depletion Potential (ODP) and low Global Warming Potential (GWP). 035 W/m. This offers the most energy efficient and cost effective solution saving time and reducing on site labour costs. The system uses a CFC/HCFC-free phenolic foam board with The measured absolute roughness of the phenolic duct system considered in this study was about 1. The standard costs $159 in book form, $191 on CD, $262 in both book form and on CD, and $159 in The ductwork fabricated from ENERGIA DUCT Phenolic Duct System is used for operation as supply, return, fresh and exhaust air duct for HVAC systems in the residential, commercial & inductrial sectors. Applications at a glance. Phenolic foam air duct panel is the alternative product of traditional insulated air duct, and upgrade product of single steel air duct. Introduction to composite phenolic air duct (1) Phenolic resin Phenolic resin is formed by polycondensation reaction of phenol and aldehyde materials in the presence of acid or alkali catalysts. AQC Industries is a PalDuct™ delivery partner. China Air Duct Panel Thermal Insulation Material Insulation Phenolic Foam Board. All conditioned air ducting must meet FAR 25. Both sheets are then bound together with heat and pressure to create a homogeneous material. Insultherm® Phenolic Foam (PF) Pre-Insulated air duct is rigid CFC and HCFC Free cellular foam insulation material with a substantially closed-cell structure, whose polymer structure is made primarily from the poly-condensation of phenolic, its homologous and/or derivatives with aldehydes and ketones. level 2. PHENOLIC (PF) PRE INSULATED SYSTEM PHENOLIC (PF) PRE INSULATED DUCTS is the modern trend in HVAC Ducting. Where no specific duct pressure class designations are provided by the designer, the 1” water gage pressure class is the basis of compliance with these standards, regardless of. MOQ: 100 Bags. The LIMAC pre insulated duct fabrication machne is designed for HVAC ductwork, central air conditioning, industrial ducting, ventilation duct, fiber glass du * Each duct system shall be constructed for the specific duct pressure classifications shown on the con-tract drawings for the project. The system is constructed with a phenolic insulation core, faced on both sides with an aluminum coated, corrosion-resistant polymer. Op · 2 mo. It is also used in building applications such as roofing,flooring,cavity walls,sarking and in the food processing industry for steel faced panel. This is the first edition of the SMACNA Phenolic Duct Construction Standards. Commonly used phenolic materials include phenol, toluene, and xylene; aldehydes include formaldehyde, furfural and so on. Home. The outer layer of the air duct board is made of galvanized embossed steel plate, the inner layer is coated with anticorrosive aluminum foil, and the middle is composited with phenolic foam. For lignin-modified phenolic resin, the cost of phenolic resin production and the content of free formaldehyde and free phenol in phenolic resin are effectively reduced. 0003 ft, 0. The measured absolute roughness of the phenolic duct system considered in this study was about 1. Pre-insulated duct systems can weigh up to 72 percent less than galvanized sheet metal insulated with a fiberglass wrap. RF Meeh is the only contractor in Missouri and Illinois with fabrication and training installation rights. The many benefits of phenolic duct systems easily outweigh the few disadvantages, which include: Strength and durability. Phenolic foam is a type of resin (plastic) that is composed of aldehyde and phenol. The standard includes model project specifications, duct performance The Phenolic Duct system is the leader in the new generation of insulated pre-fabricated ductwork and has already proved itself in the highly competitive global market place. uk. K NBR Insulation – 0. 1 Fiber Reinforced Fiber-reinforced resins consist of woven fiberglass with polyester, epoxy, or phenolic resin systems. It offers advantages over sheet metal ductwork, with high R-values, having virtually no air leakage, being lightweight, and needing shorter installation time. This American National Standard (ANSI/SMACNA 022-2015) contains instruction, tables and details intended to provide basic phenolic duct fabrication and installation standards to the industry. The alternative, galvanized metal duct systems, are strong and durable and provide a long-lasting system that is difficult to puncture or damage. Biziarek, who has participated in a number of Thermaduct projects, said this was the largest phenolic project he had taken part in so far. Phenolic Duct System. What sets this type of foam duct panel apart from other building insulators is its fire performance and moisture resistance. ENERGIA DUCT is the best choice for a large range of applications where thermal & fire performance, moisture resistance and in certain cases Phenolic foam insulation is a versatile material with high thermal performance, moisture resistance, fire performance and structural strength. Phenolic ducts are a single-fix installation with no need to install insulation as a separate step, saving both time and money during the installation process. Phenolic resin is widely used because it is easy to obtain raw materials, and it has low cost, good heat resistance, high mechanical strength, and stable performance. 034 W/m. This shrinkage can be as pronounced as 2 percent, which is enough to cause significant air leakage and heat transfer. Download Quotation Template in Excel format from here: Quotation Phenolic Duct . Showing the single result. Each board typically is 1 to 2 inches (2. The phenolic air duct panels are cheaper when compared to aluminum, steel, or fiberglass thus making them a better alternative to the traditional insulating materials. It featured with good rigidity and strength like single steel air duct, and also like insulated air duct has good insulation, good sound absorption and noise reduction. 2 Kingspan PalDuct Phenolic System Uses Kingspan PalDuct Phenolic Panels, which are 60 - 65 kg/m3 density, 20 / 30 mm thickness, CFC / HCFC–free and faced with an aluminium foil, that is lacquered with a Phenolic Duct Panel. Material : Phenolic Resin. US $ 15-25 / Bag FOB. KoolDuct demonstrates the technology of the new SMACNA Phenolic Duct Construction Standards. As the name suggests, the two main components of this duct are polyurethane and phenolic. For both interior and exterior applications, this duct material can offer many benefits for an installation. 018 to 0. While phenolic ducts are rising in popularity, traditional metal Mechanical Code 2018 of Maryland > 6 Duct Systems > 603 Duct Construction and Installation > 603. duct constructions: fiber-reinforced resin, thermoplastic, and rigid foam. Phenolic Kingspan KoolDuct Pre-Insulated Ductwork The Kingspan KoolDuct System is an ideal choice for applications that require a clean, insulated duct system. However, that value is based on a The PalDuct Phenolic System uses a phenolic insulation panel, which has a density of 60-65 kg/m 3. Alternatives to traditional lined or wrapped metal duct are becoming acceptable options for a wider range of application, whether they are pre-insulated flexible duct, duct board, PVC, or phenolic duct. The BreathSaver® Conduit system products meets the most stringent industry requirements for safety. K PIR – 0. Trading Company. l High rigidity / integrity. Duct work. Air System. A duct board is a common form of heating and air conditioning insulation made out of fiberglass and a thin layer of foil. It would be best to use metal ductwork and duct seal all the joints. The mining/tunnelling industries use mining foam to fill in cracks and stabilise crumbling rock faces. org) Phenolic series composite air ducts include: double-sided aluminum foil composite phenolic ducts, single-sided color steel phenolic ducts, double-sided color steel phenolic ducts, galvanized embossed phenolic composite ducts, etc. , Ltd. BetaWrap is a rigid Phenolic foam insulation board that complements the BetaPlus Phenolic Range. 022 to 0. ” All duct sizes listed on the drawings or bill of quantities are as-sumed to be internal ductwork dimensions. Save Energy, Space and Labor. From the high insulated values to the fiber free, smooth aluminum surface, KoolDuct provides superior air distribution compared to traditional lined or wrapped metal ductwork. 026 Duct tape is used to assemble a series of duct boards. 4. 7. Phenolic Foam Pipe & Duct Insulation Phenolic Foam is a rigid cellular foam insulation material with a substantially closed cell structure, whose polymer structure is made primarily from poly-condensation of phenol, its homologues and/or derivatives with aldehydes and ketones. Duct Board : faced with one side reinforced aluminum foil and other side kraft paper or alu. containing or derived from a phenol. Phenolic panels used for air-distribution ductwork leverage these features by manufacturing the insulation into rigid panels with aluminum facings on both sides of the panel. 5 Nonmetallic Ducts > 603. Hawa Phenolic foam is a closed-cell type rigid foam made of phenolic resin and flame retardant, foaming agent, curing agent and other additives. Hvac pre-insulated phenolic air duct panel is accomplished by following a standardised procedure. Pipe fittings — pipe components that connect pipes of different pipe diameters or different directions. Commonality. Improved Operational Efficiencies. 3 Classification of Occupancies and Commodities, Group C Phenolic Pre-insulated Duct Panel is accomplished by following a standardised procedure. 033 W/m. ALPHA-PF-PLUS air duct system is a lightweight premium quality and performance pre-insulated Phenolic air duct system for air distribution. 018W/mk) in relation with PUR , PIR . It will not melt when it comes in contact with fire. Manufactured from slotted phenolic duct Insulation to encompass large bore pipe and circular ductwork. Ducts are conduits or passages used in heating, ventilation, and air conditioning A rigid phenolic insulation ductwork system is listed as a class 1 Phenolic foam insulation is known to shrink after curing (placement) in the walls of your home or between floorboards. Floral foam. Strength: Phenolic Duct is rigid Phenolic Pre Insulated panels are capable of being permanently formed to the required shape and have sufficient strength to maintain their shape and duct integrity under operating conditions and limits. Using phenolic also means that there is no need for separate ductwork and separate insulation as it is a 2-in-1 solution that does the job of both. For air-distribution ductwork, it is manufactured into rigid panels with aluminum facings on both sides. 3 Classification of Occupancies and Commodities, Group C Phenolic-foam insulation is a versatile material with high thermal performance, moisture resistance, fire performance, and structural strength. Strict_Analysis. K Phenolic – 0. Kool Duct is a premium performance pre-insulated phenolic duct system. Content Description This is the first edition of the SMACNA Phenolic Duct Construction Standards. Contact Supplier. There is no fast cheap way of doing this unless you’re gonna flex duct everything. (quoting from European Phenolic Foam Association www. l No limits to duct sizes. 2 Phenolic Ducts 5. The Kingspan KoolDuct® system is comprised of phenolic foam board with a reinforced foil facing inside and out. 5. Default sorting Sort by popularity Sort by latest Sort by price: low to high Sort by price: high to low. Closed cell phenolic foams are the most thermally efficient insulation materials commenly available. Technical comparison Traditional air duct of air-sending system of central air Phenolic foam is a new type of material which has excellent performance in fire-proofing and thermal insulation area. Product Description. Hawa Phenolic foam panel 58kg/m3 ±3 nominal density, 20 Phenolic Duct Panel. Using a phenolic resin based matrix, it is designed to provide transit, utilities, and industry with a nonmetallic corrosion resistant, flame resistant, low-smoke, non-toxic conduit system that is suitable for high temperature installations. What is phenolic material and how is it made? The process starts with sheets of Kraft paper that are injected with a thermosetting resin, and the surface layers which are injected with melamine-based resins. K Foam Insulation – 0. ducts Duct insulation suppliers. The exceptionally high level of closed cell and the fine cell structure gives phenolic foam excellent thermal properties. It uses high quality closed cell phenolic foam to offer high R-values and Low Air Leakage in a lightweight and durable panel. The amount of time needed to install a complete pre-insulated duct system is far less than with sheet metal, supporters say. The Kingspan KoolDuct System is a pre-insulated, high efficiency phenolic duct system suitable for all types of applications. 54 to 5. 6. The embossed aluminum foil is lacquered with 3 g/m 2 of corrosion-resistant polymer Duct system are UL Listed as a class 1 air duct as a standard for safety UL Class 181 and Conform in accordance with Dubai Central laboratory. PHENOLIC COMPOSITES DUCT SYSTEM Double-side aluminum foil The material of closing-cell rigid foam plastics is made form phenolic resin and emulsifier, curing agent, foaming agent and other auxiliaries and many other kinds of substances and represhing foaming curing. Its material itself has very low thermal conductivity coefficient, good The many benefits of phenolic duct systems easily outweigh the few disadvantages, which include: Strength and durability. 8 times greater than the “average” absolute roughness (0. UL 181 Listing. It is available in a thickness of either 25 / 32 / 1 3 / 16 “ ( 20 / 30 mm). KoolDuct Phenolic Duct System is Changing the HVAC Industry. Phenolic foam is used extensively in industrial heating and ventilation applications such as pipe and duct insulation. Pipe Phenolic Duct Panel. One common type of duct is the so-called polyurethane and phenolic insulation panels or the pre-insulated air ducts. ducts The PalDuct Phenolic System uses a phenolic insulation panel, which has a density of 60-65 kg/m 3. C. The phenolic foam insulation material is suitable for making air duct of the central air-conditioning system. What Is a Phenolic Foam Duct Panel? June 10, 2016 / in Benefits of Foam Insulation / by Jeff Christensen [ad_1] Ducts come in different forms, and that depends on the material used in constructing it. For home and building owners, using a phenolic duct system brings a host of additional benefits such as fire and smoke resistance, low air leakage, better air quality, and increased efficiency and energy savings. Hapri Ducts are CFC Free and Environment Friendly. Coupons Available. Invented in 1965, PalDuct™ is a highly efficient ductwork system that distributes cleaner air. Thus, you may have to reapply the foam insulation to treated areas once the initial material has had a chance What is unt rigid phenolic foam pipe insulation? Jul-26-2018; How to know duct panel for hvac system? Jul-25-2018; What are pre-insulated duct panel? Jul-24-2018; What is the use of duct panel for air conditioning？ Jul-20-2018; What are pre-insulated rectangular HVAC ductwork? Jul-19-2018; What is air duct panel composite with aluminum foil This is a competitive environment. Phenolic pre-insulated duct panels are also odorless and resistant to fungal and mold growth. Home > new category > Phenolic Duct Panel > Alu Foil Phenolic Pre-Insulated Duct Panel. Surface with color steel sheet. Thus, you may have to reapply the foam insulation to treated areas once the initial material has had a chance He estimated that using the phenolic duct saved 3,000 pounds per each section versus using galvanized metal ductwork. Is it spelled Cool Duct or Kool Duct? We see a lot of searches for CoolDuct from people new to the product, but KoolDuct is spelled with a K. While phenolic ducts are rising in popularity, traditional metal Phenolic-foam insulation is a versatile material with high thermal performance, moisture resistance, fire performance, and structural strength. Floral foam has to retain large volumes of water while maintaining its form – making it an ideal base for elaborate flower arrangements. The ducts are fabricated from ALPHA-PF-PLUS panels and the associated range of accessories in sections up to 4 m length and offer multiple advantages in reducing cost and energy usage when compared to the conventional sheet metal duct systems. Phenolic Foam: Phenolic foam belongs to the same family of PUR & PIR however it has the highest fire rating properties & the lowest K Value (K Value = 0. Kingspan KoolDuct® is the PTM distributed, SMACNA compliant system which is a pre-insulated, high performance air duct system for commercial, industrial, and residential applications. Since 2022. HVAC work on the Macy’s renovation is continuing. epfa. However, that value is based on a Duct insulation suppliers. Rectangular duct segments are fabricated either on site or in the workshop utilizing the V-groove Phenolic is an alternative duct material that assists HVAC contractors in improving their systems' thermal and duct leakage efficiency, it is high performance material and makes a fine choice for ductwork. Insulation is one of largest supplier , exporter of Pre insulated duct panels in Dubai, UAE, Middle East and around the world with the brand name of ISO Ducts / PF Ducts. glass foil finished. phenolic: [adjective] of, relating to, or having the characteristics of a phenol. Phenolic duct systems are an excellent option for any interior installation that requires insulated ductwork to be manufactured. 08 cm) thick, and several boards can be assembled together to help airflow and maintain temperature. It is CFC / HCFC free and faced with an 80 / 80 or 80 / 200 micron aluminum foil. This system is changing the HVAC industry. Phenolic Duct Panel. 3. The UNTDuct Phenolic System is a pre-insulated, high performance air duct system for commercial, industrial, and residential applications. Faster Installation speeds and lower installed costs. The standard costs $159 in book form, $191 on CD, $262 in both book form and on CD, and $159 in Phenolic foam insulation is a versatile material with high thermal performance, moisture resistance, fire performance and structural strength. Client feedback has been positive. l Base material is impermeable to moisture. KoolDuct phenolic foam is unique in that it employs a closed cell foam content greater than 90%meaning it is highly resistant to water intrusion and thus explains the years of success in the US market for the past 15 years. Overview of system: The heating, ventilation and air–conditioning (HVAC) industry is in the midst of a dynamic era. l High–compressive strength. Available Products Range: Slabs; Pipe Mechanical Code 2018 of Maryland > 6 Duct Systems > 603 Duct Construction and Installation > 603. The embossed aluminum foil is lacquered with 3 g/m 2 of corrosion-resistant polymer The Phenolic Duct System is aesthetically pleasing in open to view applications. Phenolic foam insulation is known to shrink after curing (placement) in the walls of your home or between floorboards. The process is the same regardless of the shape of the duct element: tracing, cutting, gluing, folding, taping, flangeing & reinforcement and sealing. What is phenolic ductwork? Phenolic is a high performing alternative duct material that helps HVAC Contractors increase the thermal and duct leakage efficiency of their systems. Phenolic ductwork uses closed-cell insulation — meaning there are no fibers whatsoever — so air flows directly over the sealed aluminum foil surface, thus eliminating loose fibers entering the air and, in turn, greatly improving indoor air quality, supporters say. The Kingspan KoolDuct system is catapulting the HVAC industry in a new direction, providing significant benefits to all involved, including the engineer, architect, contractor, fabricator, facilities and operations manager, and the owner. Duct Made Easy. 5 to 2. Have you worked with the phenolic ductboard before? 1. 022 W/m. Some aromatic polyamide/epoxy is also used. Hawa is the ideal panel for fabricating a pre-insulated duct network system with a wide range of specifications complying to most requirements . Phenolic is a high performing alternative duct material that helps HVAC Contractors increase the thermal and duct leakage efficiency of their systems. Connections are easily made via the engineered All KoolDuct duct segments are fabricated according to approved methods as detailed in the “Knauf KoolDuct Design Guide (AH-PL-20). 09 mm) described for galvanized steel ducts in Table 1 of the “Duct Design” chapter in the 2017 ASHRAE Handbook—Fundamentals. ago. The phenolic air duct panel and polyurethane foam duct panels are some of the foam insulating products currently in the market. Insulated Duct + factory applied weatherproof laminate None None Insulation None; on site after ductwork installed Fully insulated Phenolic duct Pre -Insulated PIR None Thermal Conductivity Fibreglass – 0. Myreal Energy Saving (Shanghai) Co. Our resins are also used in orthopedic foams. Technical comparison Traditional air duct of air-sending system of central air The phenolic air duct panel and polyurethane foam duct panels are some of the foam insulating products currently in the market. Because phenolic is a 2-in-1 solution that can handle both ductwork and insulation, it eliminates the need for separate ductwork and insulation.